In the field of engineering machinery, the efficient operation of equipment is the key to ensuring construction progress and economic benefits. However, traditional manual oil detection methods often have lags, making it difficult to detect potential equipment failures in a timely manner, resulting in unplanned downtime and high maintenance costs. With the development of the Internet of Things and big data technology, the Yateks oil online monitoring system is becoming a new tool for intelligent operation and maintenance of engineering machinery.
1.Yateks oil monitoring: “Health Warning System” for Engineering Machinery
Hydraulic systems, engines and transmission systems are the core components of engineering machinery, and their operating status is directly reflected in the quality of the oil. Traditional laboratory testing requires regular sampling, the process is cumbersome and the results are delayed, while online monitoring technology can collect key indicators such as oil viscosity, moisture content, particle contamination, acid value, etc. in real time, and predict equipment wear trends through data analysis, realizing the transformation from “after-the-fact maintenance” to “predictive maintenance”.
2.Application Case: Oil Monitoring Practice of a Large Mining Equipment
Customer Pain Points:
A mining enterprise has many large excavators and loaders. Due to the harsh working environment, the hydraulic system of the equipment frequently fails due to oil contamination. On average, the equipment is shut down 2-3 times a month due to oil problems, and the cost of a single repair exceeds 10,000 yuan.
Solution:
Deploy an online oil monitoring system to monitor the particle content, moisture and viscosity changes of the hydraulic oil of the equipment in real time, and perform data analysis and abnormal alarms through the cloud platform.
Effect Comparison:
The fault warning rate is increased by 90%: the system triggers an alarm when the equipment is slightly worn, avoiding 3 major hydraulic failures.
Maintenance costs are reduced by 40%: from “regular oil change” to “on-demand oil change”, annual oil and labor costs are saved by more than 500,000 yuan.
Equipment life is extended: by accurately controlling the cleanliness of the oil, the average service life of key components is extended by 20%.
3.Why choose Yateks online oil monitoring?
Real-time: 24-hour uninterrupted monitoring, data synchronization in the cloud, check the equipment status anytime, anywhere.
Accuracy: Reduce human sampling errors and accurately judge the oil deterioration trend through AI algorithms.
Economic efficiency: Reduce unplanned downtime losses, optimize maintenance cycles, and reduce spare parts waste.
4.Future Outlook: Intelligent operation and maintenance has become a trend
With the transformation of engineering machinery to digitalization and intelligence, online oil monitoring technology will be deeply integrated with remote diagnosis and automatic lubrication systems, becoming the standard for equipment health management. Whether it is in the field of mines, ports or infrastructure, embracing intelligent monitoring one step ahead can win the upper hand in the fierce market competition.
Conclusion
Online oil monitoring is not only a technological upgrade, but also an innovation in management concepts. Through data-driven decision-making, enterprises can truly achieve the goal of “active operation and maintenance, cost reduction and efficiency improvement”. If you also want to equip your engineering machinery with “smart eyes”, please contact us for exclusive solutions!
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For more details on online oil monitoring products, please visit the website www.yateks.com.cn to help your equipment operation and maintenance enter the intelligent era!
