YFJ-4 Online particle counter sensor

  • Adop light blockage method (photoresistance method) principle
  • It could be calibrated as ISO4402 or ISO11171
  • With standard serial RS485 interface
  • Grasp and analyze the real-time data and hydraulic system wear trend

YFJ-4 on-line particle counter sensor is developed based on the light blockage method method (photoresistance method) principle, which is used for on-line real-time monitoring of particle pollution in the oil circuit of hydraulic system. It can be widely used in aerospace, aviation, electric power, petroleum, chemical industry, traffic, port, metallurgy, machinery, automobile manufacturing, etc. Detect the oil pollution of solid particle in the hydraulic oil, lubricating oil, transformer oil, insulating oil, turbine oil, turbine oil, gear oil, engine oil, kerosene, water-based hydraulic oil, and detect the particles impurities of organic liquid, polymer solution.

Detection Principle:

YFJ-4 Online oil monitoring sensor for particle count adopt light blockage method which specified by ISO4402/ISO11171 to test the oil pollution degree, which has the advantages of fast detection speed, strong anti-interference, high precision and good repeatability.

Light blockage method is show in figure 2-1. Parallel beam vertical cross the projected area named A and exposure to the photoelectric receiver, when no particles in fluid flow circuit , the output voltage is “E” ; When a particle and shadow area named “a” in the fluid and flows in the projected area , it blocked the parallel beam , the transmitted light attenuation, at this point , there is output “E。” negative pulse in the circuit:

Figue 2-1 Light blocking theory

E。=(a/A)×E                         (2.1)

If the particle is spherical, or the particle is described by the equivalent diameter d, and E is equal to 10v, then   E。=7.854×d2/A                      (2.2)

It means there is a linear relationship between the projected area of particles and the voltage pulse amplitude

Installation method:

Applications:

It can be used for oil pollution degree detection , includes hydraulic oil, aviation kerosene, lubricant oil, transformer oil( insulation oil ), steam turbine oil, gear oil, engine oil, and water-based hydraulic oil,etc.

 

SPECIFICATION

Measurement
Standard NAS1638, ISO4406, SAE 4059F
Particle size: 1~100um or 4~70 um(c)
Eight channels: 1um,2um,5um,10um,15um,25um,50um,100um; 4um(c),4.6um(c),6um(c),10um(c),14um(c),21um(c),38um(c),70um(c)
Flow Rate: 10~300mL/min (Suggested 25ml/min keep the best measurement)
Online pressure: 0.2~10Mpa (The maximum pressure can reach 40Mpa with optional decompression device)
Accuracy: ±1 level (±20% on particles counting)
Specifications
Light source Semiconductor laser, light extinction principle
Sensitivity 1μm (ISO4402) OR 4μm(c) (ISO11171)
Particle counting volume 10ml
Liquid temperature 0℃~80℃
Working temperature -20℃~60℃
Power Supply DC 12~36V
Data export USB port or connect to U disk
Signal communication RS485 OR RS232 OR 4~20mA
Mechanical Interface G1/8 (OD=6mm inlet/outlet pipe)
Dimension 100×75×70mm
Weight 0.95KG

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