Coal energy

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Why does the coal energy industry need oil analysis and online oil condition monitoring?

Oil analysis and online condition monitoring are crucial for ensuring reliability, safety, cost-effectiveness, and compliance in the coal energy industry. They play a vital role in optimizing operations and maintaining the efficiency of equipment.

Key components :

Coal mining machine

Coal mining machine in coal mine is the core equipment of coal mining. Its hydraulic system and transmission system need to be monitored regularly to ensure its normal operation.

Scraper conveyor

Scraper conveyor in coal mine is used to transport coal. Its lubrication system needs to be monitored regularly to ensure its normal operation.

Transfer machine

Transfer machine in coal mine is used to transfer coal from coal mining machine to belt. Its lubrication system needs to be monitored regularly to ensure its normal operation.

Hoist

Hoist in coal mine is used to lift coal from underground to the ground. Its lubrication system needs to be monitored regularly to ensure its normal operation.

Ensure safe production

The underground environment of coal mine is complex, and equipment failure may lead to serious safety accidents. Through oil monitoring, potential problems can be discovered in advance, ensuring the normal operation of equipment and protecting the lives of workers.

Extend equipment life

Coal mine equipment usually operates in harsh environments, and lubricating oil is easily affected by pollutants such as dust and moisture. Through oil analysis, these problems can be discovered in time and the service life of equipment can be extended.

Optimize maintenance

Based on the results of oil analysis, a scientific maintenance plan can be formulated to avoid excessive or insufficient maintenance and reduce maintenance costs.

The risks of not monitoring your oil

Equipment damage

Aging or contamination of lubricating oil may cause increased equipment wear and even cause serious mechanical failures, resulting in equipment downtime and affecting production efficiency.

Safety hazards

Failure of coal mine equipment may cause serious accidents such as gas explosions and roof collapse, endangering the lives of workers.

Production interruption

Failure of coal mine equipment may cause production interruption, affect coal mining and transportation, and affect the economic benefits of the enterprise.

Increased maintenance costs

Failure to monitor oil may lead to unnecessary frequent replacement of lubricating oil, or equipment damage due to failure to detect problems in time, increasing maintenance costs.

Online oil monitoring system for coal safety and explosion protection

YOL online oil monitoring system integrates a variety of advanced online oil monitoring sensors, which can monitor lubricating oil viscosity, density, temperature, dielectric constant, water activity (correlated calculation of trace water), oil metal abrasive particles, oil contamination sensors and other lubricating oil monitoring physical and chemical indicators. The system integrates data management and intelligent operation and maintenance systems.

Yateks Cloud Platform

Based on sensor technology, data acquisition, big data analysis and cloud services, the Yatai Oil and Fluid Cloud Platform deploys a distributed state monitoring system to implement intelligent monitoring and control applications of the Industrial Internet of Things, and realizes functions such as abnormal warning of online oil and fluid monitoring data, data trend management and remote equipment management, so that equipment operation and maintenance can be fully improved in terms of effectiveness, economy and safety.