Date: 2019/8/18
With the development of modern science and technology, industrial borescope is gradually used for inspection of hard-to-reach places such as drains, sewer pipes, heating vents, air ducts, furnaces, motors, pistons, gears, valves, compressors, boilers and condenser tubes.
Thanks to flexible cables and lightweight body, borescope cameras are extremely agile and portable. An industrial borescope inspection camera helps you locate potential problems quickly and easily without the need to dismantle a system or machine, allowing corrective measures to be taken before costly downtime occurs.
In the maintenance of aeroengines, it is mainly used for inspection of engine turbine blades, compressor blades and combustion chambers, which plays an important role in improving engine utilization and ensuring safety and reliability.
Today’s civil aircraft mostly use high-duct turbofan engines. It is mainly composed by fans, compressors, combustion chambers, turbines and accessory systems. Its comprehensive performance is an important factor to ensure the utilization of civil aircraft and flight safety. In the past few decades, the main method of civil aircraft maintenance was timing (HT) maintenance. It requires equipment or parts to be regularly repaired according to the Instruction manual. This may cause some equipment or components to be disassemble when they are in good condition, just because it is time to inspect. This will result in waste of manpower and material resources inevitably. With the introduction of advanced civil aircraft and engines and the development of science and technology, OC maintenance is rapidly becoming widely used in civil aircraft inspection. It requires periodic inspections of equipments or components against certain physical standards to determine whether they can continue to be used until the next planned inspection or inspection cycle.
An airline found that there was a problem with the combustion chamber when performing borescope inspection on the A310 – 2303 aircraft engine. Due to the correct judgment , avoiding the early hoisting of the engine, which help the company save $1,000,000.00 cost.
Yateks manufacturer specialized in NDT Test & Measurement Equipment for decades. Mainly produce 2.8mm-6mm diameter 360° rotation arbitrarily Turbine endoscope, Auto/Engine endoscopes,industrial borescopes, videoscopes, police military use endoscopes, fiber optic endoscopes, Thermal video endoscopes, Infrared Anti-terrorism endoscopes, UV endoscope with exceptional quality and pretty competitive price. 1 Year Quality Warranty and Lifetime maintenance.
]]>Online oil condition monitoring systems is a integrated, smart, efficient and cost-effective solution.
Yateks Online Oil Condition Monitoring System features:
(1)Modular original design for easy installation and support OEM
(2) Standardization of non-standard products
(3) Wide range of detection
(4)Tele-diagnosis
(5)Intelligent interaction
(6) Historical data storage and further trend analysis
(1)Track machine condition with showing specific parameters both on-site and remote control on mobile so you can trend and analyze data.
(2) Entire plant sections or only critical machines can be monitored with online systems to optimize plant availability. Intelligent interaction is able to alert you to abnormal readings requiring action and help you extend asset life.
(3) Affordable system for large implementations with streamlined architecture and combined multifunctional solution.
(4) For monitoring the wearing state and changing trend of machinery; Achieving maximum machinery and lubricant efficiency to save cost; Guiding you check faults and do maintenance in time to avoid great losses caused by machinery failure; Extending the machinery lifetime……
(1)Transportation: Vessels, on-board machinery, Aerospace, Heavy Vehicles, Locomotive Engines, etc.
(2)Industrial: Turbine, Compressor, Steel Plant, Cement plant, Food plant, Medicine plant,Filtration, Artificial intelligence machinery etc.
(3)Oil & Gas: Oil & Gas station, Oil & Gas Production machine, Maritime project, etc.
(4)Power: Wind power, Solar power and other new energy, Transformer, etc.
(5) Mining: Mining equipment
(6)Construction: Heavy machinery for construction, Hydraulic system,etc.
Yateks Online oil monitoring system is one of a most efficient and cost-effective monitoring systems for large machinery and extensive plants with production-critical units. we’re can be your best partner to help you protect your asset efficient and reducing cost.
Yateks Vision and Mission for Online oil monitoring system Vision: To be a global leading manufacturer and Intelligent service and comprehensive solution provider of online oil monitoring system. Mission: Protect the environment and contribute to the sustainable development of humans, Engaging in creating customer value.
]]>The automobile engine is composed of two major mechanisms and five major systems, the crank connecting rod mechanism and the valve mechanism, the ignition system, the fuel supply system, the cooling system, the lubrication system and the starting system. This adds a great challenge to the overhaul service of the car 4S shop. In response to this demand, Yateks high-end P-series and X-series endoscopes have helped a lot. The HDMI signal output can be connected to an external large-screen display, for multiple technical experts to analyze and find the fault location. The probe diameter can be selected from 2.2mm, 2.8mm, 3.9mm, and 6mm with 360 degree articulation which can basically meet the observations in all parts of a complex engine.
The engine body is composed of a cylinder head, a cylinder head gasket, a cylinder block, an oil pan, a cylinder head cover and a main bearing cover. As the engine manufacturer, the demand for endoscope inspection is also very high.
Yateks M series endoscopes and P series endoscopes are used for Ford engine inspection, Nemak cylinder block inspection, and combustion chamber carbon deposit inspection.
Yateks B/B+ endoscope is widely used for defect inspection of castings. Its unique strong light suppression and weak light compensation function is extremely convenient for engineers to use onsite.
Yateks endoscope cameras are made of all-glass materials, materials are up to industry standards, and can withstand a temperature of about 75 degrees.
As a manufacturer of endoscopes, Yateks can also accept customized services for online endoscope inspections. If you have similar needs, you can contact us. Our technical team will tailor-made for you according to your on-site usage with low cost and efficient solution.
]]>YJS150 oil particle particle is made in the principle of light extinction (or light-blockage) and used to detect the size and quantity of solid particles in liquids. Particle counting to detect the degree of contamination of liquids, the fastest and most objective analysis, using laser-optical particle counters which automatically counting the pollution particles using a flow measuring cell and classify them according to their size.
Light-source | semiconductor laser | |
---|---|---|
Measuring range | 1μm~100μm | |
Sensitivity | 1μm (ISO4402) or 4μm (C) (ISO11171) | |
Measuring channel | 8 channels | |
NAS1638 standard | 5μm; 15μm; 25μm; 50μm; 100μm; | |
ISO4406 standard | 4μm; 6μm; 14μm | |
Sampling method | offline or online(also can be connected inline oil pipe for detecting) | |
Sample volume: | 10ml | |
Flow rate | 5~35mL/min | |
Maximum viscosity of sample | 100 cSt or 400cSt (with additional pressure device) | |
Counting accuracy | ±10%; | |
Detection repetition | RSD<2% | |
Power supply | 24V lithium battery (built-in battery) | |
Data output: ; | Data printed by built-in printer, or transmitted to PC | |
Liquids temperature | 0℃~80℃ | |
Dimension | 435*304*170mm | |
Weight | 5KG |
YJS150 Portable Particle Counter applies the principle of light extinction (or light-blockage) stipulated by ISO4402/ISO11171 to detect the oil contamination and is featured with rapid detection, strong anti-interference, high precision and good repeatability.
As showing in below picture, The parallel beams cross the flow chamber of the sample with section A vertically upon the photoelectric receptor. When there is no particle in the liquid, the output voltage of the circuit will be E. When there is a particle with a projected area of a in the liquid which blocks the parallel beams with the transmission light weakened, the circuit will output a negative pulse of E。{E。=(a/A)×E }.If the particle is spherical or described as its diameter equal to d with 10v of E。=7.854×d2/A.
Which means there is a linear relationship between the projected area and the pulse voltage amplitude.
Let´s start with THE IMPORTANCE OF PARTICLE COUNTING:
Why measure particulate contamination in liquids so important?
Liquid purity plays an important role in a variety of industries for a diversity of reasons, the particles in the micrometer range that are not visible to the human eye are particularly critical. with a convenient ,effective and accurate way to monitor the pollution status, to early predict the possible damage or fault, avoid great lose and protect asset.
hydraulic systems
The first three examples are mainly concerned with the early detection of abrasion damage or beginning oil wear and filter monitoring. For transformers oil, it can tell you the oils aging condition degree with contaminates. In the other areas, the purity of the liquid or the product and compliance with specified limit values is of central importance.
Knowing the contamination can help to monitor safety risks, environmental and health hazards as well as improve quality defects.
]]>Industrial endoscope is a non-destructive testing equipment frequently used in the field of industrial manufacturing and maintenance. It can clearly observe the condition of the inside of the equipment or the inner surface of the parts without disassembling or destroying the equipment. Such as wear, cracks, corrosion, attachments and other abnormal conditions. It has the advantages of high inspection efficiency, simple operation, and easy observation of results. It is an indispensable instrument for equipment maintenance and repair in industrial enterprises.
The structure of an industrial endoscope generally consists of a shooting device, a rotating device, a video probe insertion tube, and a control observation system;
The regular inspection of pressure vessels generally requires macro inspection, wall thickness measurement, surface defect inspection, buried defect inspection, material analysis, strength check, safety accessory inspection, pressure test, leak test, etc. The macro inspection also includes structural inspection, geometric size inspection, appearance inspection, and so on. The appearance inspection generally includes the corrosion of the inner and outer surfaces of the container, the main pressure components and weld cracks, leakage, bulging, deformation, mechanical damage, blockage of the discharge device, corrosion, deposits, damage to the insulation layer or the lining layer Wait for inspection. The macro inspection is mainly based on the visual method; however, the pressure vessel may be restricted by the diameter, volume, and internals of the pressure vessel during the inspection process, and the operator cannot directly enter the interior of the vessel. Surface defect detection. In this case, an endoscope can be used to inspect the inside of the container. Although near-surface defects cannot be detected through endoscopic inspection, when magnetic flaw detection and penetrant inspection are not possible, endoscopic inspection is the most appropriate alternative inspection method. Especially the uniform corrosion, local corrosion, and the accumulation of corrosion products on the inner wall of the container can be observed with an industrial endoscope.
Heat exchangers and condensers are common and indispensable container types in the production units of oil refineries. The shell side of the heat exchanger and condenser generally has a small probability of cracking and leakage, but the heat exchange tube bundle of the tube side often suffers from corrosion, leakage, and cracking due to the small tube diameter and thin tube wall. The conventional method for leaking heat exchange tube bundles is to flush, suppress, and plug leaks. This solution has strong operability and simple technology, but it cannot effectively grasp the corrosion trend of the heat exchange tube bundle and the distribution of the corrosion position in the axial and circumferential directions, and cannot prevent the slightest failure. In this way, after the heat exchange tube bundle is reassembled and used, it is easy to cause secondary leakage, bring hidden dangers to production, and cause an emergency shutdown. After the introduction of industrial endoscopes to inspect the heat exchange tube, the corrosion, cracking, and fouling of the inner wall of the heat exchange tube can be effectively observed. Together with the eddy current test, the wall thickness, partial cracks, and damage of the heat exchange tube bundle can be detected. The corrosion and thinning trend of the entire tube bundle are revealed, to provide an accurate basis for the overhaul and maintenance of the entire heat exchanger.
Generally speaking, oil refineries need to conduct a large-scale overhaul of most of their production equipment in about three years. During the purging process of maintenance and repair, it is easy to happen that some wastes are blocked to the elbows and reducers of the pipeline, and this situation is also prone to occur in some moving equipment and connected pipelines. Generally, operators cannot observe these positions directly; and once blockage occurs, the operation of the device may be unstable or even some equipment may stop. Observing the suspected part through the endoscope can easily determine whether the blockage or the fluctuation of production parameters caused by other reasons can be easily judged, and the hidden danger can be eliminated in a timely and effective manner.
Industrial endoscopes can observe positions that the operator cannot directly observe at close range. The instrument itself is easy to operate and does not require a lot of consumables. It can also be equipped with a corresponding length of fiber optic wire according to the requirements of use; generally, it can meet the needs of the site with a wire of about 10 meters. The endoscope itself has the function of adjusting the direction of the video probe and the function of taking pictures and recording, which can easily find a suitable observation position and record it. It can be said that industrial endoscopes are indispensable inspection equipment in the production and maintenance of oil refineries.
]]>All the existing wind power equipment requires regular inspection and maintenance. Since most of the wind power generation equipment is built in remote areas, each inspection and maintenance requires a lot of manual work. If these maintenance engineers have some convenient inspection equipment that can be carried with them to inspect the parts that are invisible to the eyes, this will greatly improve their work efficiency. Industrial video endoscopes are such a perfect tool.
Both wind power enterprise users and maintenance service companies have begun to use Borescope (Industrial Endoscope) for regular inspection and maintenance of wind power equipment.
Most people think that Borescope inspection is very complicated and requires professionally trained personnel to operate it. Many wind power companies have to hire a third-party inspection company to do this service. In fact, they can do this work by themselves.
Yateks, a 20-year-old factory located in Shenzhen, China, specializes in R&D and manufacturing of Industrial Borescopes, our mission is to bring more convenient and cost-effective equipment to the non-destructive testing industry. Through joint efforts with partners and distributors in different industries around the world, we have developed a variety of Borescopes which suitable for wind power industry testing. Among of them, this new Q series is the best choice.
The Borescope could be used to inspect the wind turbine gearboxes, bearings, Blade and generators of wind turbines. This new Q series is very suitable for wind power industry applications. It adopts the most advanced image processing technology, with a megapixel camera, which can make images high-definition and delicate.
There are many polished surfaces of the inspected objects in the wind power gearbox, and it is difficult to see the defects and cracks of the gear. With this Q series Borescope, you can see a clear image, any cracks or defects can be seen clearly.
The bearing part is the source of gear failure, which can cause string movement and abnormal noise in the meshing of the high-speed shaft and the intermediate shaft gear. When a bearing defect is detected, we recommend that you replace the corresponding failed bearing and other bearings in time to avoid the risk of secondary maintenance.
Bearings are also the hardest hit area for light reflection, even worse than gears. Bearings in the squeezed state may be severely worn, and the metal shavings that fall off will cause new wear areas. During inspections, they are often unclear due to reflections or limited depth of field. The automatic brightness adjustment of the Borescope can solve this problem.
The 5.5-inch oled high-definition touch screen makes the image clear even in the sun, which is very suitable for outdoor detection, with a resolution of up to 1920*1080. The characteristics of the screen itself can make the image more three-dimensional and the details more delicate. In addition, advanced backlight technology and color filtering technology are used to make this screen bright, adjustable, and eye-friendly.
A host can be equipped with a variety of probe tubess of different diameters and lengths to meet different detection requirements, and the connection between the host and the probe adopts the HDMI socket, which is more reliable.
The camera head is interchangeable, once the camera is damaged, there is no need to send it back to the pipeline or the whole machine for repair, just simply replace it with the camera, which greatly alleviates the customer’s worries and pains about the long after-sales delivery period.
Multi-screen display, by Wifi or wireless, easy to share.
When the inspectors arrive at the scene, they can share the fault situation at the scene in real time through the network. Remote professional and technical personnel can more accurately guide the inspection of key components by front-line inspection personnel through the network, including defect measurement and analysis of key components.
The handheld design with a a strong and durable bracket is very suitable for outdoor work, and the interface is as simple and easy to operate as a smart phone. Whether you want to take photos, video or edit pictures, it is very convenient and quick.
Yateks has distributors and partners in many countries around the world, and can provide you with on-site demonstrations and operation training to solve your after-sales problems.
]]>Car engine provides the driving force for vehicles. Similar to the human heart, the engine is the heart of automotive vehicles, which decides the car’s key performance such as whether the driving force is plenty or not, the response speed is quick or not and the fuel consumption is low or not,etc. So important is that the quality of its all components needs to ensure in all procedures.
With the increasing competition in the automotive industry market, car manufacturers are more devoted to developing and producing car engines of good quality and offering nice maintenance services. In these processes, the automobile engine inspection camera plays an important role to help supervise the quality.
For example, during the development & production, the car engine inspection camera can use to check the internal surfaces to see if there are cracks, burs, and defects, etc., so that those unqualified engine cylinders and cylinder heads won’t use in car assembly, to avoid causing customers’ complaints and increasing maintenance cost. During the car MRO(Maintenance and Repair Operating), the borescope probe can insert into some key areas to inspect whether there is oil leakage, rust, cylinder scuffing, carbon deposition, dust blocking, cracks, and breaks, etc. without disassembling the whole engine. It is high efficient non-invasive inspection tool, which can help you save lots of time and cost, and offer good proof(inspection photos of certain parts) to your customers.
1.Excellent image quality with sufficient light.
theImage quality depends on lots of factors such as camera sensor resolution, optical lens focus and uniformity, display screen resolution, image processing technology and light source, etc… While choosing a car engine inspection camera, it’s not wise to only stare at the parameter of resolution. It is best to refer to comprehensive parameters that require field test results. When you do inspections for different areas of the car engines, you’ll find whether the image quality is good enough and the light is sufficient enough to inspect all required areas.
2.Flexible articulation and probe bending.
Borescopes with articulation are more obvious advantages than borescopes without articulation, as it allows the probe to controll to bend for different directions to reach the certain inspected surface. The flexibility of articulation main depends on the design of the steering structure. Not only the steering mechanism should be good enough to support flexible articulation, but also the inside steering wires need to be durable enough to withstand many bending at the bending area. When you choose a car engine inspection camera, one important point is to pay attention to the articulation smoothness to see whether it’s easy and flexible enough to reach where to inspect.
3.Wear-resistant insertion tube.
Automotive inspection, especially the inspection of cylinder head, requires high frequency use of industrial borescopes. In this such applications, wear-resistant insertion tube is quite important to withstand such intensive use of inserting and withdrawing. There are main three types of materials for industrial borescopes: stainless spiral tube, stainless-braided tube, tungsten-braided tube. The tungsten-braided tube is the most wear-resistant.
As a manufacturer of industrial borescope, Yateks has been devoted to developing and producing different borescopes for different industries such as aviation, the automotive, casting, chemical processing, power generation, manufacturing, pharmaceutical industry, and so on. For car engine inspections, our industrial borescopes have used and liked by many famous car manufacturers and service providers such as Audi, BMW, Volkswagen, and Nemak, etc. in daily use of quality control and MRO.
Yateks M and M-ADV Series industrial borescope has excellent image quality, flexible articulation with good durability of over 100,000times’ bending, and four-layer tungsten-braided insertion tubes for the automotive industry use. What’s more,
Yateks has been inputting lots of effort into quality control from the raw material, assembly process, and finished products, with a specialized quality control team and different testing devices, as we full understand how important it is for an enterprise. By following a strict quality control system, Yateks can not only offer you excellent samples/demonstration units but also offer you manufactured borescopes at good quality in line with the samples. In a word, if you are in the automotive industry and you need lots of car engine inspection cameras to allow them to different production lines, Yateks M Series will be a great option for you, as we can handle your batch order well and ensure the quality for your every unit.
]]>Thanks to flexible cables and lightweight body, borescope cameras are extremely agile and portable. An industrial borescope inspection camera helps you locate potential problems quickly and easily without the need to dismantle a system or machine, allowing corrective measures to be taken before costly downtime occurs.
In the maintenance of aeroengines, it is mainly used for inspection of engine turbine blades, compressor blades and combustion chambers, which plays an important role in improving engine utilization and ensuring safety and reliability.
Today’s civil aircraft mostly use high-duct turbofan engines. It is mainly composed by fans, compressors, combustion chambers, turbines and accessory systems. Its comprehensive performance is an important factor to ensure the utilization of civil aircraft and flight safety. In the past few decades, the main method of civil aircraft maintenance was timing (HT) maintenance. It requires equipment or parts to be regularly repaired according to the Instruction manual. This may cause some equipment or components to be disassemble when they are in good condition, just because it is time to inspect. This will result in waste of manpower and material resources inevitably. With the introduction of advanced civil aircraft and engines and the development of science and technology, OC maintenance is rapidly becoming widely used in civil aircraft inspection. It requires periodic inspections of equipments or components against certain physical standards to determine whether they can continue to be used until the next planned inspection or inspection cycle.
An airline found that there was a problem with the combustion chamber when performing borescope inspection on the A310 – 2303 aircraft engine. Due to the correct judgment , avoiding the early hoisting of the engine, which help the company save $1,000,000.00 cost.
Yateks manufacturer specialized in NDT Test & Measurement Equipment for decades. Mainly produce 2.8mm-6mm diameter 360° rotation arbitrarily Turbine endoscope, Auto/Engine endoscopes,industrial borescopes, videoscopes, police military use endoscopes, fiber optic endoscopes, Thermal video endoscopes, Infrared Anti-terrorism endoscopes, UV endoscope with exceptional quality and pretty competitive price. 1 Year Quality Warranty and Lifetime maintenance.
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Yateks produces high precision, reliability, stability and consistency of thermopile sensor which is calibrated by blackbody. Adopt MEMS thermopile chip, TO-46 metal package, NTC resistance of 100 ± 1%, average transmittance of filter of 85% (5.5-14 μ m), sealing performance of 10-9pa.m3/s, can ensure accuracy of ± 0.1 ℃. As a senior manufacturer, Yateks can provide the following ways of cooperation according to your needs.
1.If you have relevant qualification, thermometer accessories supplier, independent production line and senior engineer, Yateks can provide you with thermopile sensors. To start with, we can provide 2-3 free samples for your evaluation, together with RT and VT datasheet for your engineers.
2.If you have relevant qualification, independent production line,Yateks provides a complete set of materials: housing, calibrated sensor+PCBA(SW), monitor, other accessories. After you receive them, you can sell directly after the local assembly and labeling. We can provide samples for you to test and offer complete process documents upon your confirmation.
3.If you have relevant qualification, independent production line, reliable molding supplier, Yateks can provide calibrated sensor+PCBA(SW).
If you need to apply for relevant production qualification locally, Yateks can also support and cooperate with you.
]]>Early oil monitoring was only an analysis of oil pollution. The development of industrial production made machines more and more large, complex, and continuous, and the maintenance requirements for mechanical equipment became higher and higher. People paid more and more attention to oil analysis. The wear particles and pollutant particles of the lubricating oil in use, after a period of time of oil sample analysis results tracking, the company can determine the maintenance status trend of the equipment, avoiding expensive repair costs and unplanned downtime. Through regular oil analysis and good maintenance procedures, machine downtime can be significantly reduced, thereby reducing the potential risks of equipment maintenance and providing a safer operating environment for workers.
Using an oil analyzer to analyze oil products, mainly analyze the following data indicators:
1. Analyze the pollution degree of lubricating oil. If the pollution degree of lubricating oil is high, it means that the oil is about to be scrapped
2. Analyze the moisture content in the oil, if the moisture in the oil exceeds the standard, it means that the lubricating oil is about to be scrapped
3. Analyze the information of the metal abrasive particles in the oil. Compare the metal abrasive particles in the oil with the scrap label. If it exceeds the index, it means that the oil is waste oil.
The more common oil detectors include iron meter, ferrospectrometer, particle counter, fast oil quality analyzer, etc. The oil particle counter came into being in the mid-1960s, due to the particle counting method in oil detection; 70 In the early years, because ferrograph technology can comprehensively analyze the size, shape and distribution of abrasive particles, it was quickly applied in the monitoring and diagnosis of mechanical equipment. Choosing appropriate oil analysis items is extremely important for optimizing the reliability of industrial equipment. important.
As a well-known oil monitoring product research and development and production supplier, Yateks has 18 years of industry experience. Among them, the double-split ferrograph, fast oil analyzer, iron meter iron meter and other products are the first choice in the field of oil analysis Based on the analysis of lubricating oil samples, Yateks engineers proposed a flushing plan to clean the lubricating oil system. In addition, the engineer also suggested to reset the oil separator program when detecting the poor condition of the lubricating oil and filter, saving a lot of expenses in terms of reducing filter consumption, saving labor costs and lubricating oil analysis costs.
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